Purpose: One-size implant-abutment (OSIA) connection systems have been developed for
simplicity of clinical use and for a range of implant diameters. The aim of this in vitro study was
to investigate the rotational load fatigue performance of different implant diameters and
abutment platforms of an OSIA connection system. Methodology: Narrow, regular and wide
diameter implants were tested with Regular Base (RB/WB) abutments of an OSIA system
(Straumann. BLX). Wide diameter implants were also tested with Wide Base (WB) abutments.
This resulted in 4 test groups (n=5): N-RB/WB (Narrow, 3.5mm, RB/WB abutment), R-RB/WB
(Regular, 4.0mm, RB/WB abutment), W-RB/WB (Wide, 5.0mm, RB/WB abutment) and W-WB
(Wide, 5.0mm, WB abutment). A rotational load fatigue machine applied a sinusoidally varying
stress at an angle of 45o, producing an effective bending moment of 35Ncm at a frequency of 10
Hz in air at 20 oC. The number of cycles to failure was recorded. Results were evaluated using
ANOVA. Failed specimens were examined with SEM to evaluate the failure mode. Pristine
specimens were sectioned to examine the implant-abutment connection. Results: All specimens
in the 3 test groups with RB/WB abutments failed within the range of 558,750 cycles to
4,497,619 cycles, while the W-WB test group reached the upper limit of 5 million cycles without
failure. Significant difference was found between abutment platforms (P < .001). There were no
significant differences found for implant diameters (P =.857). However, with increasing implant
diameter, implant fracture was less common and the location of failure was more coronal and
consistently at the level of the implant platform for the abutment, and at the screw neck.
Conclusions: For wide diameter implants, WB abutments exhibited a superior fatigue
performance than RB/WB abutments, and would be preferred in situations of high mechanical
risk. Increasing implant diameter, when used with RB/WB abutments, did not improve fatigue
performance due to the one-size prosthetic connection, but failures were less catastrophic, and
coronally located, which may be advantageous in managing failures.
Keywords: Keywords: Failure Analysis, Load Fatigue, Implant-abutment Connection, Implant Fracture