Objective: The aim of this case series was to test various personalized, CAD/CAM-manufactured orthodontic extrusion appliances. The appliances were characterized by high rigidity and manufacturing precision. In addition, the orthodontic force vector could be precisely and three-dimensionally planned.
Method and materials: After a comprehensive diagnosis of three patients with deep fractured teeth by an interdisciplinary team, each patient’s personalized extrusion protocol was determined (slow or rapid extrusion). Based on an intraoral scan, the personalized extrusion appliances were then digitally planned and manufactured using selective laser melting. The force vector was also precisely planned during this process. The appliances were inserted, and the force on the teeth to be extruded was precisely applied in accordance with the extrusion protocol. After extrusion, the teeth were retained and, if necessary, permanently restored.
Results: The target teeth of all three patients were successfully extruded. Furthermore, good cleanability and high wearing comfort of the appliances were maintained throughout treatment, as was the precise application of force.
Conclusion: The effectiveness of the tested digital workflow for precise and simplified orthodontic extrusion was clinically proven. The workflow guaranteed the following throughout treatment: precise planning and application of the force system; improved periodontal hygiene; and improved wearing comfort of the appliance, without affecting the patient’s existing occlusion.